A strategic investment for the future of Techpol’s production
Techpol marks a new milestone in its path of growth and innovation with the arrival of the Billion 1100-ton Bi-Material press — a state-of-the-art injection molding machine that represents technological excellence in multimaterial manufacturing.
This investment is not merely the acquisition of new equipment; it’s a concrete step toward a production model that is more efficient, versatile, and sustainable.
With this new press, Techpol expands its production capabilities and is now ready to handle projects of greater technical complexity.
Bi-Material Technology: Synonym of Versatility in Molding
The distinctive feature of this machine is its bi-material system, which allows for the co-injection of two different materials in a single production cycle.
This technology enables the creation of multimaterial components with zones of different properties — such as rigidity and flexibility, or varying colors — within one molding process.
The advantage is twofold: production times and overall costs are reduced, while achieving more precise, durable, and functional parts.
It’s an approach that improves quality and strengthens Techpol’s competitiveness, in line with the company’s philosophy of combining concrete innovation with sustainable processes.
Safety and Precision with the Cap Lock Syste
The Billion 1100-ton press integrates the Cap Lock clamping system, an advanced solution that ensures maximum safety and stability of the mold during all production phases.
With a clamping force of 1100 tons, this stability is essential — maintaining constant dimensional precision and minimizing production waste.
The robustness of the system also protects molds from stress and vibration, extending their lifespan and ensuring long-term production continuity — a key factor in the efficiency and quality that define every Techpol process.
Smart Control and Integrated Automation
The new press is equipped with electric and hydraulic servo-assist systems that work in synergy to optimize every stage of the molding cycle.
Its PLC control system with a touch-screen interface enables intuitive, real-time management of process parameters, making operations faster, simpler, and fully traceable.
Another significant innovation is the in-mold assembly system, which allows components to be assembled directly inside the mold using servo manipulators of up to 2 tons.
This eliminates the need for subsequent manual operations, reducing cycle times and guaranteeing maximum repeatability and consistency of the finished product.
Efficiency and Mold Protectio
The Billion 1100-ton Bi-Material press features advanced mold protection systems — both mechanical and electronic — that constantly monitor the molding process and automatically intervene in case of anomalies.
This safeguard minimizes unplanned downtime and protects one of the company’s most valuable assets: its production tooling.
The combination of power, precision, and intelligent control makes this press one of the most high-performing machines in its class, ideal for productions requiring top quality standards and operational continuity.
An Investment Aligned with Techpol’s ESG Strategy
The acquisition of this new press is part of a broader vision that unites innovation, safety, and environmental sustainability.
Following several key investments made by Techpol during 2025, the Billion 1100-ton press represents another step forward toward Industry 4.0 and the digitalization of production processes.
The machine is designed for integration with MES systems and continuous monitoring of process parameters — a major step in data collection and predictive maintenance, both essential for efficient resource management and waste reduction.
A New Chapter in Techpol Innovation
The combination of power, precision, versatility, and digital intelligence embodied in this machine perfectly illustrates sustainable industrial innovation — a technology that enhances productivity, quality, and safety while respecting both the environment and people.
